SMT Line

Panasonic NPM CM402High-speed, Multifunctional Mounting Equipment

The Panasonic CM402 is a modular ultra-high speed mounters with a high mounting speed of 0.06 sec/Chip and a maximum of 216 stations (8mm double) of racks.

Product Description

Single platform
Highest production capacity in the industry, 0.06S/CHIP (60,000 cph)
Flexible variety switching capability and a wide range of component corresponding capabilities

High production capacity:
· High-speed production capacity of 60,000 CPH (66,000 CPH after system upgrade)
· Substrate delivery time up to 0.9 seconds. Substrate transport is flexible, reducing transport loss time

High efficiency:
· CP/CPK self-test function enables customers to check the accuracy of the equipment themselves during the use of the equipment
· 0603 The highest sorption rate of narrow-pitch mounted components and the highest pass through rate of products in the entrepreneurial industry, such as a large number of mass-produced Ipod MP3
· To achieve 100% automatic insertion of hand insertion components with programmed precision pressure insertion. For example: I/O Port, special Connector, copper column, etc

Flexible wiring method:
Based on a platform-based design, the CM402A/B/C three models can be changed from high speed machine/universal machine/integrated machine simply by replacing the head and adding the TRAY
· Adopt a large number of proven reliability designs to significantly reduce downtime for efficient production.
· The world’s smallest production line rack variety. A total of five material racks can correspond to all braid elements
· Achieve intelligent braid rack, can automatically select the transmission mode according to the components, and has a variety of other intelligent functions
· A single machine can mount up to 216 components
· The peripheral devices such as one-bracket trolley exchange connection/braiding/material rack are enriched to realize non-stop refuelling, and the actual production operation rate reaches 85%-90%

High mounting accuracy:
· High-precision mount 50μm (Cpk≧1.0) high-precision base-machine, and combine with high-precision calibration function
· Flexible combination of various methods to meet a variety of different needs of production

Perfect software system:
· Simple process software, complete single machine optimization and production line balance optimization at one time
· Adopt LINE COMPUTER management mode to monitor production management information and material usage from time to time
IPC intelligent component tracking system not only tracks PCB ids and prevents refuelling errors, but also provides quality monitoring and feedback throughout the entire production line (including monitoring of the press and return furnaces).

Base plate dimensions:  L50mm x W50mm ~ L510mm x W460mm
Substrate replacement time: 0.9s (substrate length below 240mm under optimal conditions)
Power Supply *1: three-phase AC200V,3.5kVA
Air pressure source * 2: 49MPa,150L/min (A.N.R.)
Equipment size: W2350mm×D2690mm×H1430mm*3
Weight * 4: 30 00kg
High speed mounting head:
Max mounting speed: 0.06s/ chip (Type A)
Mounting accuracy: ±50μm/ chip (Cpk≧1)
Component size: 0603 chip ~L24mm×W24mm
Multifunctional mounting head:
Fastest mounting speed: 0.21s/QFP (Type B)
Mounting accuracy: ±35μm/QFP (Cpk≧1)
Component size: 0603 chip ~L100mm×W90mm

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